Do not attach the wires to the exhaust system, drive shaft, emergency brake cable, fuel line, or any other components which may create damage the wiring through heat or motion, or create a fire hazard. They are perfect Badland 2500 winch parts. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. A robust circuit breaker can prevent damage from an overload or short circuit by interrupting current flow. Save $250.00 by shopping at Harbor Freight. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Replacement Parts in Stock. Always wearheavy-duty leather gloveswhen handling the winch. Winch Motor: 2. I just bought another Bad Lands 2500 and replaced it on my Polaris. From the solenoid box, attach the wire to the circuit breaker, and the other terminal of the circuit breaker is a route to the batterys positive terminal. I have a 2000 winch and use it to load my golf cart on the trailer. Do not slide wire rope through hands, even with gloves on. 3. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. The coiled design also increases its durability and evenly distributes the load over every strand of the cable. ), Use winch only in underwind orientation. Retract Wire Rope onto Wire Rope drum being careful not to allow kinking. The ZXR 12000 Lb winch is IP66-rated waterproof. The mounting plate must be rated to at least the Winch's capacity. Badland Winch Parts, Replacements & Accessories. I haven't been planning on getting a winch in the near future, but the price is intriguing. Badland is a brand used by Harbour Freight Tools, and they are one of the leading brands in the market. It locks the wire in its place. A good advantage you can get with this fairlead is that it looks cool. You should keep in mind the following points before buying this product. Wear restrictive hair covering to contain long hair. Prevent entanglement. BADLAND WINCHES ZXR 12000 Like New | Buya NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. Page 1 Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Other features, such as its waterproof nature and a series-wound motor that remain cool after extensive use, are remarkable. So far, I dont see any problems with it. Handlebar Control Switch: 3. Engage clutch before starting. This begs the question, what winch parts can be used with Badland winches? Circuit Breaker: Benefits Of Badland Winches: It has an almost unbreakable design, which makes it low maintenance and easy to use as well. Do not power the hook all the way into the fairlead or winch. 2013 200 Series LC, 2013 Porsche Cayenne 6spd stick ,1985 FJ-60 (sold) ,1977 FJ-40 (sold) , 2005 Ural Gear Up (sold), www.badlandsexpeditions.wordpress.com. If unreadable or missing, contact Harbor Freight Tools for a replacement. Attach the circuit breaker to the battery's positive side and then route the red wire from the circuit breaker to the solenoid box. A double line system should be used whenever possible. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. And we can sell them for a fraction of the price because we cut out the middleman and pass the savings on to you. The listed breaking point is 4600 lbs. According to the diagram below, attach the black cable from the solenoid to the batterys negative terminal and the blue/yellow cable to the winch. With every winching circumstance, theres a risk of potential injury. Here are the most searched Badland Winch Parts from the customers. If you are buying a winch for the first time, there will be several queries in your mind. Affiliate. To use the winch, connect the wired remote cable directly to the remote socket on the solenoid box. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. From the solenoid, attach the black battery cable directly to the negative terminal of the battery. Tighten all power cable hardware to 20 in. Of course you can get a synthetic rope from pretty much any other winch accessories manufacturer, but what I like about Mile Marker is that they are an approved supplier to the US military. Just imagine how good quality their products are if the military uses them. Will any of the new electronic accessories work on this winch, since you no longer list a 3,000 lb winch. Test winch function and drum rotation direction by pressing the rocker switch on the pendant controller. Always take extra caution when installing any parts. Attach the red Battery Cable to the Circuit Breaker. Do not lift items vertically or use for aircraft purposes. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. This item can only be purchased on www.buya.com with "In-store pickup" only. remote control cable directly to the remote socket on the solenoid box. These pieces (as long as they're not sewn in) can easily be repaired on your end. Handlebar switch would be helpful in case of failure with wireless remote control. Now that youve installed your winch, the next step is to wire it. Have the winch serviced by a qualified repair person using only identical replacement parts. Badland Winch Parts, Replacements & Accessories To Buy Do not operate the winch at extreme angles. Industrial/Tow Truck Electric Winch Owner's Manual Can anyone help, thanks. The winch's internal mechanism is permanently lubricated. We may earn a small commission from affiliate links and paid advertisements. Visit our website at: http://www.harborfreight.com At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking. Insert Switch Assembly all the way into connector. One possible reason for this could be the exceptional amount of weight the device has to carry. Do not wear loose clothing or jewelry, as they can be caught in moving parts. Refer to instructions for tensioning the wire rope under "Preparing the Wire Rope". Badland ZXR 12000 Lb Winch Review 2022 (Jeep) - Jeep Runner 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. Press the remote ON switch until the blue light blinks. Save my name, email, and website in this browser for the next time I comment. If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). Winch Cover: 5. It is affordable yet features extreme power and efficient, advanced design. tension before use. Do not use the hand crank, if equipped, to "assist" the winch. If you have issues with your remote control not working on your badland winch and looking for a replacement, the below wireless remote control would be a convenient fit for any models. The far-left black wire is connected to the only remaining terminal at the top-backside of the motor. Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. This will ensure that the safety of the winch is maintained. We strongly recommend having a separate auxiliary battery to prevent your vehicle's battery from draining out or being compromised. Tools required for assembly and service may not be included. SAVE THIS MANUAL. (Wire rope enters/exits at the top. Here are some instances in which you can use the product: This unit can help off-road enthusiasts recover their own vehicle if stuck in a situation. Please familiarize yourself with the part operation before using it. It is tough and looks like it can last a very long time. Like everything HF it's a really mixed bag with their winches. This helix gives rise to the composite rope. They are less dangerous than steel cable when it breaks. Always wear, Badland APEX 12000 Wired Remote Wiring Diagram, Badland APEX 12000 Wireless Winch Remote Control Wiring Diagram, To use the wired remote control, attach the. Thank You Any help would be appreciated. Wireless Winch Wireless Winch Remote Control Badland Winches $64.90 3500 Lb 3500 Lb Atvpowersport 12v Electric Winch With Wire Rope Remote Control $212.95 Aircraft Grade Wire Rope. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during operation. Do not overreach. Hawse fairleads are used in conjunction with a synthetic winch line. It has a very smooth surface to feed your synthetic rope through. Re-engage the clutch by moving the Clutch Handle to the Engaged position, shown in Figure I. thanks, Ive been trying to find the top for apex going on a year now spends hundreds of dollars on something and then cant get parts .. nice. You are using an out of date browser. Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Highly Flexible Pure Copper Cable: Replace your stock power cables and use a 2 Gauge Cable to minimize voltage drop. To pull out the wire rope, move the Clutch Handle to the Released position, shown in Figure F, slide the loop of the Hook Strap over the hook, then pull on the Hook Strap to pull out the wire rope. Align the winch perpendicular to center line of the vehicle at the desired location, and mark the locations of the winch base holes. Hook onto the object using a pulling point, tow strap, tree strap, or chain. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during installation. Recovery Kit: 6. ATV/UTV Mounting Plate for Badland 1500, 2500, ZXR 2500 & 3500 Winch, UTV Winch Plate for Badland ZXR 5000 Winch, Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch. It reduces the load on the winch, allowing it to work longer with less heat buildup. You can increase the rope length and get more spools on your drum with its thin size. Press and hold the remote switch for approximately 2 seconds to start using the winch. Two best universal wireless remote controls supporting all the models. This unit's remarkable ability to resist harsh weather and rainy conditions is something that other competitors' products hugely lack. Shop products from small business brands sold in Amazons store. One such feature is that it can pull or tow for a very long time without getting hot and burning out. New Badland ZXR 12000 winch, never been out of the factory box. Keep this manual and the receipt in a safe and dry place for future reference. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. 12V 500A Winch Solenoid Contactor Relay for 8000lbs-12000lbs ATV UTV 4WD 4x4 Winches Replacement 4.3 (285) $2499 - $4399 MaySpare 250A 12V Winch Solenoid Relay Contactor Winch Rocker Thumb Switch with Mounting Brackets Terminal Caps and Handle Bar Control Switch for ATV UTV 1500lb-5000lb 4.5 (215) $3700 $41.40 Save $2.00 with coupon Note: Specifications are approximate and subject to change. Do not power the hook all the way into the fairlead to prevent damage. This is a clearance item. If you are looking at how to wire a badland ZXR 9000 winch? Thanks Clarence. There are two red wires that come out from the central ports. 120 volt Badland Winch. Install the winch using hardware specified on the specification chart. When unpacking, make sure that the product is intact and undamaged. unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. Remove all metal jewelry before working near battery. Drum: 6. Badland Zxr 12000 Winch Wiring Diagram Database. See Figure E. Attach the Red, Black and Yellow Cables to the terminals on the Winch. I wanted to be able to recommend good equipment that's SAFE and also provide resources for how its used. I have an old Badland ATV/UTV 3000 lb winch. Do not wrap the wire rope around the object and hook onto the wire rope itself. A good winch cover can withstand all problematic weather conditions, prevent rust, protect the synthetic rope from the suns UV exposure, keeps the mud off from getting into the strands of rope, which can be abrasive and damage your cable. The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles 12,000 POUND WINCH. It's simple: Truck/SUV Winch Owner's Manual Harbor Freight Tools 12000 lb. I started Winch Central because I've seen some nasty accidents due to crappy rigging or poor practice. If you need a totally reliable synthetic winch rope for your Badland 2500 winch, this Mile Marker is definitely a good option. The Winch terminals are color-coded. Good thing that there are winch manufacturing companies that do that. Parts List and Diagram. Badland Item 63770-UPC 193175345493 - manualzz The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. If wire rope begins to get entangled, stop winch immediately and release wire rope using switch. Do not use the winch if the wire rope is frayed, kinked or damaged. Winch motor will be hot during and after use. The relay clicks when the out switch is Activated. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. Let's see what makes it such a great product. Is the problem in the relay or in the motor. Always examine the working conditions of your winch before using it on the trail. BADLAND ZXR9000 OWNER'S MANUAL Pdf Download | ManualsLib No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. According to the diagram below, attach the cables from the solenoid to the battery and connect the yellow/blue cables to the winchs respective terminals. Connect the black cable from the batterys negative side to the winch. However, with this unit's built-in safety features, it's a lot easier. Badland ZXR 2500 Winch Installation & Instructions Manual: Download. Tighten fasteners to the listed torque values. Badland Winches - Who Makes Badland Winches In 2023 JavaScript is disabled. We have invested millions of dollars in our own test labs and factories, so our tools will go toe-to-toe with the top professional brands. What other Badland 2500 winch parts do you think are perfect? Keep clear of wire rope, hook, and load while winching. View Available Parts. Cable: 7. BADLAND ZXR 12,000 lb. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. The company focuses on the customer experience that this product provides. Also go over some things th. Will sell for $280 firm! The robust cable rope, high power motor, and the strong build are made for emergencies in all kinds of settings. HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. Don't get scammed by websites pretending to be Harbor Freight. It works with most trucks and SUVs, if the vehicle manufacturer specifies compatibility. If it works with a 5% duty cycle at its maximum load, it must rest for at least 14 minutes and 15 seconds after every 45 seconds of use. Badland ZXR 12000 Truck/SUV Winch Manual Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Connect red wire to positive battery terminal and black wire to negative battery terminal. The build quality and the astonishing series-wound motor enable it to perform with such strength and power. All rights reserved. The circuit breaker is then attached to the positive terminal on the battery, and the other end is attached to the solenoid. It reduces load on the winch in two ways: It utilizes the lower layers of wire rope that have higher capacity, and. Check the Winch's electrical connections. Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. 2023 WINCHMANIA.COM , ALL RIGHTS RESERVED. I handle the research side of things here as well as product selection for gear reviews. A 90-pound machine at the top of your front bumper might sound a bit challenging and worrying. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. (Wire rope enters/exits at the bottom.). Battery in a box sounds like it will work, plus a set of jumper cables, assuming this is for occasional personal use. I did not see replacement cable for zxr-5000. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. Will the new electronics parts that are available work on this winch? It is permanently damaged and must not be used. See Figure H. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks. If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. These include: This device is designed to perform in harsh weather conditions with maximum power efficiency. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. The company offers a 65-feet long cable with this product. You could lock it up to keep everything secure and cut a hole to run winch line out. A road alligator jumped up and took out the controller box. Next, mount the unit at the bumper of your vehicle. Badland apex 12000 winch wiring diagram the badland apex 12000 winch can be easily wired with the help of the following diagram. A vehicle s transmission is not designed to handle that type of load. Connect the black ground battery cable directly to the batterys negative terminal. Not all badland winches are waterproof; the models 3500 lb, ZXR 3500 lb, 5000 lb & APEX 12,000 lb are the only winches with a waterproof rating above IP66 protection. Please familiarize yourself with the operation of your winch before using it. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. Badland ZXR 5000 Winch Installation & Instructions Manual: Download. my plug on the top of the black box snapped, looking just for that to be replaced, since everything else is good to go. Different features have been incorporated in it, which were previously not available in any model. Keep children and bystanders away while operating. The design of the model's housing is weather-resistant and high-impact. The wireless remote controller box will act as a receiver for the wireless remote. A circuit breaker can act as a disconnect at the push of a button. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. Looking to purchase motor brushes and brush retainer springs for 1500 lb. It stops the cable from rolling back to prevent accidents and injuries. Load Capacity Electric Winch Kit, 12V Steel Cable Winch with Roller Fairlead, Towing ATV Winches with Both Wireless Handheld Remote and Corded Control, REINDEER New 12V Winch 4500 lb Load Capacity Electric Winch Kit Synthetic Rope with Hawse Fairlead Waterproof IP67 with Wireless Remotes for 4X4 Side by Side 4 Wheeler ATV UTV Rescue Recovery, Champion - 20009 Wire Rope Roller Fairlead for 3500-lb. TO PREVENT SERIOUS INJURY FROM LEAKING BATTERY ACID:Do not use a dirty, corroded or leaking battery. I cant find a model number, but there is an Item Number #68145 on the label. Keeping a constant focus is more critical. Wear heavy-duty, cut- and abrasion-resistant leather gloves.